FREQUENTLY ASKED
QUESTIONS ABOUT BDM DRY ZIPPERS......
December 2008
What
does "BDM" stand for ?
Mr Bercovitz was
an industrialist who employed Dr Doelter to lead
a team to develop the mass production of a zipper designed
by Mr Mulka
So you have the B-D-M zipper, with a history going back to
1952. The name commemorates 3 men who struggled against great odds
to make a sealed zipper.
What's
the difference between PVC, PU, and PE - they're
all "plastics"?
PVC
and PE have much narrower temperature ranges than PU.
PVC and PE become brittle in Arctic waters and therefore
are not recommended for survival suits. PVC is fine
for surface watersports suits in temperate climates,
and in chemical suits in some environments. PE may prove
to be an excellent chemical suit material, but we await
the results of tests and trials so we do not offer the
PE for anything other than packaging at present. PU
is also much stronger than PVC or PE and our latest
PU development has the same base fabric as the Neoprene
and is replacing Neoprene zippers in some areas.
What's
the difference between PU and Neoprene (CR) ?
In
performance terms very little following our development
work with Mann (now Highland) Industries in the USA.
However suit assembly may be by way of High Frequency
welding when the suit is PU as well as the zipper. CR
must be mounted by an adhesive system or by sewing and
taping. Many clients are moving on to PU to reduce the
HSE problems experienced with solvent based adhesives. However,
only CR is recommended by BDM for Diving Drysuits,
though we have clients using PU in diving suits for
certain applications...
What
do the "Pitch" numbers mean ?
The
New Zipper Company is an old established
English company and therefore all the development
work was done in inches and parts of an inch.
The zippers were given sizes according to
the number of outer elements per inch, ten,
eight, or six. We are now metric of course,
but the pitch sizes remain. Order zippers
in in whole centimetres please. For example:
08RS/CR44/PHB/95cm is an 8 Pitch zipper on
Neoprene tape, with an overall length of
95cm. There's more on:
When
did YKK come in to the picture ?
The
YKK group purchased the NZCo in 1983, and completely
re-engineered the factory at the time of moving to the
Banbury Avenue address in 1989. YKK's experience in
conventional zipper manufacture has assisted the NZCo
in upgrading the product in several areas in recent
years. NZCo's experience in dry zippers has assisted
YKK in other semi-dry projects.. The New Zipper factory
is considered to be the hub of the sealed zipper world.
We were first to make a sealed both ends zipper suitable
for divers, first into space with a NASA project, first
to achieve ISO9000, first on the Web, first into PE
development, first into PU development... All this from
a small company (30 staff) in Slough ! We now have 50%
of the total World Market serviced from Slough.In 2005
we moved to larger premises in Deal Avenue.
How
do I select the correct zipper for my project ?
FIRST
OF ALL - Take into account the environment in
which the zipper will be used, and THE END USERS,
the suit material you have chosen, and the assembly
method you would prefer. If you are still unsure contact
us direct for Technical Advice, preferably by fax
or by e-mail. We even advise on WHERE to fit the zipper
on new projects, especially non-clothing applications.
Our advice is extremely confidential, with only two
people at NZCo involved. We cannot accept responsibility
for your incorrect use of our zippers ! Use this service
!
IF
you can determine the performance levels you are seeking
we have the Specifications (short form) for each zipper
here:
How
should I store dry zippers ?
In
pre-production stores in a factory, the BDM Zipper should
be stored OPEN, in a cool dark place, away from
ozone emissions and draughts. Keep them in the box we
supply them in BUT open them fully... This is a good
form of "Goods Inwards" inspection - open every zipper.
See they run smoothly.Any problems can then be reported
immediately to us.
Once
in a suit, the zipper should be open and waxed when
not in use, and in a cool dark place also. However
you may have a bag for the suit... Please roll the suit
up from the feet and fold the zipper around the outside
of the suit bundle to give a gentle curve to the
zipper. See the CARE page for more on this. Do not fold
tight or put other things on top of the suit. Hang the
suit up if there is no bag. As a PADI Instructor who
dives UK waters all year round, I hang my dry suit up
om a shoulder-=saver hanger, with the zipper open, to
ensure it dries and "airs" before my next use. There
is no strain on the open zipper this way.
How
should I maintain my dry zipper ? Read this
page:
What
sort of uses has the BDM zipper been put to
That's a heck of a question really.. but here are SOME of them...
Suits
for Commercial and Sports Divers,
Suits
for Petro-chemical working environments,
Sealed
covers for the Petro-chemical industries,
Low
pressure medical re-compression chambers,
Sealed
covers for food and water storage,
Sealed
covers for vehicles in storage,
Escape
hatches in military vehicles used in amphibious
landings
Sealed
covers on compartments in ships, aircraft, helicopters,
rail tunnels,
Barriers
in sewers and tunnels,
Doors
to rubber and plastic dry-storage buildings,
Fitted
covers on military vehicles and aircraft,
Fitted
covers with quick release on missile systems,
Camera
covers for large video and cine cameras,
Gas
welding containments,
Conveyer
belt jointing,
Filter
assembly supports, in Sulphuric acid baths.
Seals
on Foil packaging containers for international shipping
(Foil with PVC or PE inner skin)